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RAVAS SafeLoad

RAVAS SafeLoad is a forklift safety system that displays both load weight and stability information directly to the operator. Instead of relying solely on static load charts, SafeLoad continuously monitors lifting conditions and warns the driver when a lift approaches unsafe limits. This helps prevent overloading and reduces the risk of tipped trucks, damaged equipment, or workplace injuries.

  • Real-time weight and stability monitoring displayed directly in the cab.
  • Active load diagram functionality that calculates safe lifting conditions continuously.
  • Clear colour-coded LED indicator showing safe, warning, and unsafe lift conditions.
  • Automatic lift data logging with downloadable records for fleet monitoring.
  • Retrofit installation suitable for many existing forklift trucks.

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Equipment Description.

The system works by combining data from a hydraulic pressure sensor with additional sensors that measure mast tilt and the load’s centre of gravity. Using this information, SafeLoad functions as an active load diagram, calculating whether the forklift is lifting within safe operating conditions at that moment.

Information is presented through a clear in-cab display. A colour-coded LED bar beneath the weight readout changes from green to yellow to red, giving operators a simple visual indicator of lifting safety. If the system detects that a load may be unsafe, it triggers both visual and audible warnings, allowing the driver to react immediately and adjust the lift.

Within the same range, RAVAS SafeCheck offers a straightforward overload alarm that sounds when a preset weight limit is exceeded. RAVAS SafeLoad complements this approach by providing additional live information about weight, load centre, and mast position, giving operators a broader view of lifting conditions as they work.

RAVAS SafeLoad also provides valuable operational insight through its built-in lifting activity logging. Every lifting action is automatically recorded with the date and time, allowing managers to review how trucks are being used. Data can be downloaded wirelessly, helping businesses identify training needs, improve operating practices, and support safer fleet management.

RAVAS SafeLoad is designed for operations where forklifts regularly handle varying loads, high racking, or heavy materials. By giving operators immediate feedback on weight and stability, the system supports safer lifting decisions while helping reduce accidents, equipment damage, and operational downtime.

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